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SAFETY

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QUALITY

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RESPONSIBLE

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CARE

Vijay Cements – A Class Apart

We are a leading environmentally and socially progressive cement manufacturing company located in Vellakalpatti, Trichy, Tamilnadu, India. We’ve been in operation since 1992 and we remain a family-led business with a values-oriented, people-focused culture. Our products protect human life and personal property, improve the quality of life, generate economic prosperity and connect society. Our Values guide how we conduct ourselves and our business affairs, particularly with regard to our customers, our employees, our communities and the environment.

A MESSAGE FROM OUR MD

We at Vijay Cements consciously endeavor to build upon two central pillars. On the one hand, our unwavering obligation to our customers and employees to effectively compete in an ever-expanding marketplace while on the other hand we ensure through our actions a determined commitment to be a responsible corporate citizen. Our approach to corporate responsibility also has a social dimension based on our belief that the long-term success depends on the existence of stable and economical viable communities. We have been continuously involved in addressing a variety of issues, ranging from Education, Health and Employment.

LATEST NEWS

 

 

We Set New Standards in Environmental Sustainability

Vijay Cements is committed to producing products in an environmentally and socially responsible manner. We acknowledge our impact on the world around us and recognize that our ability to operate successfully is inherently connected to our performance as a responsible corporate citizen. We promote efficient use of resources, reduce and prevent pollution of any kind, and create sustainable products and business practices. Our success is based upon our conn​​​ection with the community an​​d promoting environmental responsibility, encouraging technologies that do not harm the environment.

Crushing ProcessCrushing Process

1. Crushing

The Lime Stone will be crushed here with below 15mm size.

Rawmeal Grinding ProcessRawmeal Grinding Process

2. Rawmeal Grinding

The powdered limestone and water washed clay are sent to flow in the channels and transfer to grinding mills where they are completely mixed.

Nodules FormationNodules Formation

3. Nodules Formation

Crushed limestone, clay and Petcoke of desired chemical compositions are fed through electronic weigh feeders at controlled rate and ground in ball mills where rawmeal is manufactured.

Clinkerisation ProcessClinkerisation Process

4. Clinkerisation

The rawmeal is fed into kiln through noduliser where clinkerisation will be processed and finally get Clinker. This process is the heart of cement manufacturing process.

Cement Grinding ProcessCement Grinding Process

5. Cement Grinding

The Clinker, Flyash and Gypsum are fed to the cement mills through electronic weigh feeders at controlled rate and ground in ball mills The classifier (high efficiency separator) controls the fineness of cement. The finished product of desired chemical composition and physical properties is transported to Cement Silos for storage.

Packing ProcessPacking Process

6. Packing

The Cement is then withdrawn into the Automatic packing machine which will be installed under the silo where exact quantity of 50 Kgs. will be packed in a bag and loaded on the trucks directly. Our cement storage silo has the capacity of about 300 Mt.

HOW WE DO IT

Cement is typically made from limestone and clay or shale. These raw materials are extracted from the quarry crushed to a very fine powder and then blended in the correct proportions. This blended raw material is called the ‘raw feed’ or ‘kiln feed’ and is heated in a rotary kiln where it reaches a temperature of about 1400 C to 1500 C. The raw feed enters the kiln at the cool end and gradually passes down to the hot end, then falls out of the kiln and cools down. The material formed in the kiln is described as ‘clinker’ and is typically composed of rounded nodules between 1mm and 25mm across. After cooling, the clinker may be stored temporarily in a clinker store, or it may pass directly to the cement mill. The cement mill grinds the clinker to a fine powder. A small amount of gypsum – a form of calcium sulfate – is normally ground up with the clinker. The gypsum controls the setting properties of the cement when water is added. The mixture is then very finely ground to obtain “pure cement.”

Beyond CSR Activities. This Community is Our Home too.

WE ARE MAKING AN IMPACT

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